Custom Die Cutting Solutions
We deliver tight-tolerance die-cut components from polymer films, engineering plastics, and elastomers to fit your exact specifications.
- Rotary and flatbed die-cutting
- Precision kiss-cutting & through-cutting
- Rapid digital knife prototyping
- Adhesive-backed & multi-layer laminating
Die Cutting Capabilities
Diverse manufacturing methods tailored to your specific material, volume, and tolerance requirements.
Flatbed Die Cutting
Ideal for thicker sheets, rigid laminates, and short-to-medium runs with low tooling costs.
- Thickness: Up to 100mm
- Tolerance: ±0.15mm
- Best for: Gaskets, Sheets & Rubber
Rotary Die Cutting
High-speed roll-to-roll cutting for volume orders, tight tolerances, and multi-layer film parts.
- Speed: High Volume
- Tolerance: ±0.05mm
- Best for: Polymer Films & Tapes
Precision Kiss Cutting
Cuts through the top film or gasket layer without severing the backing liner for easy assembly.
- Format: Roll or Sheet
- Feature: Easy Peel-off
- Best for: Film Labels & Gaskets
Digital Knife Cutting
Tool-free CAD cutting solution ideal for rapid prototyping and large-format parts without die costs.
- Tooling Cost: None ($0)
- Turnaround: 1–3 Days
- Best for: Prototypes & Low Volume
Featured Die-Cut Applications
Delivering tight-tolerance gaskets, insulators, and film components across diverse industries.
Electrical Insulation Gaskets
Precision die-cut insulation barriers, washers, and thermal spacers for power electronics and battery assemblies.
- Materials: FR4, G10, PET, Polycarbonate (PC)
- Process: Flatbed & Rotary Die Cutting
- Features: High Dielectric Strength, UL94 V-0 Grades
Film & Membrane Components
Ultra-thin custom polymer films and microporous membranes cut to tight tolerances for venting and wearables.
- Materials: TPU, ePTFE, PTFE, EVA, PET Film
- Process: High-Speed Rotary & Kiss Cutting
- Features: Clean Edges, Roll or Sheet Liner Delivery
Elastomeric Sealing Gaskets
Custom flat washers, O-rings, and environmental seals engineered to protect enclosures against dust and moisture.
- Materials: Silicone, EPDM, NBR, Neoprene
- Process: Platen Die & CNC Knife Cutting
- Features: Weatherproof, RoHS & FDA Grades Available
Cushioning Pads & Bumpers
Shock-absorbing pads, spacers, and protective feet supplied on easy-peel liners for fast assembly.
- Materials: Polyurethane (PU), EVA & Silicone Foam
- Process: Kiss Cutting & Adhesive Laminating
- Features: Vibration Damping, Self-Adhesive Backing
Extensive Material Selection
From ultra-thin polymer films to rigid plastics and elastomers, we die-cut a wide range of non-metallic materials.
